МурманшельфИнфо. 2009, N 2 (7)

Ñïåöèôèêà ïðîäóêöèè, âûïóñêàåìîé íà ïðåäïðèÿòèè, òðåáóåò íåñòàíäàðòíîãî ïîäõîäà ê âîïðîñó ìîäåðíèçà- öèè ïðîèçâîäñòâà. Äëÿ ðåøåíèÿ çàäà÷ ïî âíåäðåíèþ íîâûõ òåõíîëîãèé êîìïàíèÿ ðàñïîëàãàåò ñîáñòâåííûì èíæåíåðíûì ïîòåíöèàëîì èç âûñîêîêëàññíûõ ïðîôåñ- ñèîíàëîâ, èìåþùèõ îïûò ðàáîòû â îòðàñëåâûõ íàó÷íî- èññëåäîâàòåëüñêèõ èíñòèòóòàõ è íà ìåòàëëóðãè÷åñêèõ ïðåäïðèÿòèÿõ. - Ýòî äàåò íàì âîçìîæíîñòü íå çàâèñåòü îò çàðóáåæ- íûõ ïðîèçâîäèòåëåé è êóðñà âàëþò. Ìû äàâíî ñäåëàëè âûáîð â ïîëüçó îòå÷åñòâåííîãî îáîðóäîâàíèÿ, - ãîâîðèò ãåíåðàëüíûé äèðåêòîð ÇÀÎ «Ôèðìà «Ñîëèä» Ñåðãåé Êëþøèí. - Èçó÷èâ ïðåäëîæåíèÿ ðûíêà, ìû ðåøèëè îò- êàçàòüñÿ îò èìïîðòà è ðàçðàáîòàòü ïðîèçâîäñòâåííûå ëèíèè ñâîèìè ñèëàìè. Ñïåöèàëèñòàìè ôèðìû áûëà ïðîäåëàíà îãðîìíàÿ ðà- áîòà. Òîëüêî ðàçðàáîòêà ïðîåêòà çàíÿëà áîëåå ãîäà. Çà- òåì ïðè ïîääåðæêå ñìåæíèêîâ íà÷àëîñü èçãîòîâëåíèå îáîðóäîâàíèÿ, ñòðîèòåëüñòâî ëèíèé, ìîíòàæ. Ïîäîáíûé îáúåì ñîïîñòàâèì ñ äåÿòåëüíîñòüþ áîëüøîãî îòäåëà ïðåæíèõ ÍÈÈ. Íî ðåçóëüòàò îïðàâäàë çàòðàòû òðóäà è ñðåäñòâ. Áûëî ñîçäàíî îáîðóäîâàíèå äëÿ ïðîèçâîä- ñòâà ñâàðíîãî ðåø¸ò÷àòîãî è ïðåññîâàííîãî íàñòèëîâ, íå èìåþùåå ìèðîâûõ àíàëîãîâ, ñïîñîáíîå ðàáîòàòü â ïîëåâûõ óñëîâèÿõ, ñ íèçêèì ýíåðãîïîòðåáëåíèåì. Ïîëóàâòîìàòè÷åñêàÿ ëèíèÿ äëÿ èçãîòîâëåíèÿ ðåø¸ò- ÷àòîãî íàñòèëà, âêëþ÷àþùàÿ ïðîöåññ ñâàðêè, ïî ýíåð- ãîýôôåêòèâíîñòè â äåñÿòêè ðàç ïðåâîñõîäèò çàðóáåæ- íûå. Äëÿ åå ðàáîòû òðåáóåòñÿ 100 - 150 êÂò. Èìïîðòíîå îáîðóäîâàíèå ïîäîáíîãî ïëàíà ïîòðåáëÿåò ìèíèìóì 1 ÌÂò ýëåêòðîýíåðãèè. Ëèíèÿ äëÿ ñâàðíîãî ðåø¸ò÷àòîãî íàñòèëà – áåññïîð- íîå íîó-õàó ÇÀÎ «Ôèðìà «Ñîëèä». Ïðè ðàçðàáîòêå íå áûëî çàèìñòâîâàíî íè îäíîãî óçëà. Ëèíèÿ óñòàíîâëåíà â êîíöå ïðîøëîãî ãîäà, ñåé÷àñ èäåò äîâîäêà îáîðóäî- âàíèÿ, è âûïóñêàþòñÿ íåáîëüøèå ïàðòèè ïðîäóêöèè. Áûëà ïîäñ÷èòàíà è ñòîèìîñòü ëèíèè: 150 - 200 òûñÿ÷ åâðî – òàêîâà ñóììà âëîæåííûõ ñðåäñòâ. Äëÿ ñðàâíå- íèÿ: èìïîðòíûå ïîëóàâòîìàòè÷åñêèå ëèíèè ìèíèìàëü- íîé êîìïëåêòàöèè áåç ó÷åòà íàëîãîâ è ðàñòàìîæèâàíèÿ ñòîÿò 800 - 850 òûñÿ÷ åâðî. Ëèíèÿ äëÿ èçãîòîâëåíèÿ ðåøåò÷àòîãî íàñòèëà îò ôèð- ìû «Ñîëèä» ëåãêî òèðàæèðóåòñÿ è ìîæåò áûòü óñòàíîâ- ëåíà íà ïðåäïðèÿòèÿõ â ëþáûõ ðåãèîíàõ Ðîññèè. Äðóãàÿ èíòåðåñíàÿ ðàçðàáîòêà íàøåãî ïðåäïðèÿòèÿ – îáîðóäîâàíèå äëÿ ïðîèçâîäñòâà ïðåññîâàííîãî íàñòèëà, âêëþ÷àþùåå äâå ëèíèè. Îäíà ïðåäíàçíà÷åíà äëÿ èçãî- òîâëåíèÿ ïðåññîâàííîãî íàñòèëà ñ ìàëåíüêèìè ÿ÷åéêà- Ноу-хау «Фирмы «Солид» The know-howof SOLID Firm Компания «Солид» была основана в 1991 году и вначале занималась торговлей металлопроката. Но рамки торгового посредника для творческого коллектива были тесны, и фирма создала собствен- ное производство по выпуску просечно-вытяжного листа – сетки, выполненной из цельного листа ме- талла, а затем перешла к изготовлению многоцеле- вых решётчатых настилов. Внастоящеевремя «Солид»производитпросечно- вытяжной лист, решётчатый сварной и прессованный настилы, а также из стеклопластика и алюминия; систе- мы ограждения; ступени из всех видов настила; пря- мые и винтовые металлические лестницы. Specific character of our products requires a tailor-made approach to their modernization. To accomplish this task the company has its own engineering team composed of high-quality professionals having a background of working for industry research centers and iron and steel plants. - This enables us to be not dependant on foreign producers and exchange rates. Once we made a decision in favour of Russian equipment, - Sergey Klushin, General Director of SOLID Firm JSC says. – Having studied offers in the market we decided to abandon imports and to develop our own production lines. Our staff members carried out a huge amount of work. Only to develop a project took over a year. After that together with suppliers we started to manufacture the equipment, to build and assemble production lines. The scope of work is comparable to one done by a big department of a research institute. However, the result overbalanced all financial and labour costs. We manufactured unique energy-efficient equipment for production of welded and pressed floorings applicable in the field environment. Our semi-automated line with integrated welding process for production of bar grating multiply exceeds similar foreign units in terms of energy-efficiency. The line’s energy consumption is 100-150 kW, whereas similar foreign units consume min 1 MW of electrical power. The welded foot grating line is an indisputable know- how of SOLID Firm, where no single unit was borrowed. The line was installed at the end of the last year, now it SOLID Firm JSC was established in 1991 and started with trading rolled metal products. However, bounds of a trade representative were too narrow for the creative team and the firm launched its own manufacturing of expanded metal made out of solid metal sheet, and later expanded own production to multipurpose gratings. Today SOLID produces expanded metal, welded and pressed floor gratings, fiberglass and aluminum floorings, fence systems, stairs made of all kinds of gratings, straight and spiral staircases. 58 èþíü 2009 ¹ 2 (7) ÌóðìàíøåëüôÈíôî